FX SERİSİ: DEEP ROLLING TOOLS

Operating Principle and Process Effect

Tool selection is made according to the geometry of the workpiece, fillet radius, thread type, material strength, machine connection, and the targeted fatigue strength level. The roller profile to be used is determined according to the critical area on the workpiece. In this way, the force is directed to the most sensitive point of the component in terms of fatigue resistance.

Strengthen Critical Areas, Extend Component Life

FX Series Deep Rolling Tools are mechanical tooling solutions developed to increase the fatigue strength of components exposed to high dynamic loads. By applying controlled rolling force to critical areas such as fillets, contours, internal thread roots, and external thread roots, residual compressive stresses are generated beneath the surface, microscopic notch effects are reduced, and the surface layer of the component is mechanically strengthened.

With FX-45, FX-90, FXI-90, FXA, and FKI/FKD tool solutions, the FX Series offers a wide range of applications, from external fillets to internal threads, from external thread roots to contour transitions.

The FX Series, which can be used on CNC or conventional machines, allows deep rolling to be performed in the same clamping setup after turning or thread cutting, provided that the workpiece and process conditions are suitable. This simplifies the production process, improves process repeatability, and ensures more reliable operating performance in critical components.

With the FX Series, critical areas are no longer weak points; they become reinforced strength zones.

Choose FX Series Deep Rolling Tools to increase fatigue strength in fillet, contour, and thread root areas, reduce the risk of crack initiation, and make your production process more reliable.

Contact us for the most suitable FX Series tool selection and process parameters for your component.